ISO 9001:2015 Certified
Standardized Quality Management
ABS Electronics Enclosures
- +86-173 9807 5880
- quote@rallyplastic.com
From raw CAD data to retail-ready electronic housings, Rally Plastic offers professional injection molding services for your custom electronics parts.
Located in Zhejiang, China, Rally Plastic is an experienced manufacturer specializing in molded plastic parts. With over 10 years of experience in plastic injection molding, our facility integrates professional mold development, injection molding production, and quality inspection capabilities.
Our manufacturing facility covers 60+ injection molding machines with precision mold processing equipment, and professional inspection tools. We produce high-quality plastic electronic housings, covers, and functional components using engineering plastics such as ABS, PC and other application-specific materials.
Electronics Parts Manufactured
Electronics Clients
Years History
Rally Plastic offers custom plastic injection molding for consumer electronics. Whether you require internal tooling development or high-volume electronic component production, our team can meet your specific needs.
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Production of structural frames, brackets, and bezels. Optimized injection pressure ensures precise fit-up with mating components.
High-tolerance injection molds built for internal presses. Advanced tooling standards ensure longer mold life with minimal parting lines.
High-volume manufacturing for consumer electronics. Drastically reduce per-part costs while maintaining uniform physical dimensions.
Rally Plastic offers these parts with high dimensional stability, flat surfaces without warpage, and precise PCB mounting supports. Carefully calculate mold shrinkage to ensure perfect alignment for high-density ports.
Power electronics demand strict compliance with flame retardancy (UL 94-V0) and thermal performance. Our molds are designed for optimal melt flow to handle high-temperature engineering plastics.
Rally Plastic provides buttons and control panels high-precision tooling to ensure smooth actuation without sticking, along with optical clarity for light pipes.
For wearable tech, our mold design strictly controls parting lines, gate vestiges, and cosmetic defects. We utilize biocompatible materials and multi-material molding to ensure skin-safe contact and IPX7/IPX8 water resistance.
Equipped with 60+ advanced injection molding machines ranging from 100T to 1000T, featuring automated robotic arms for high-efficiency, consistent production.
Brands: Yizumi, Haitian, Engel
High-precision 5-axis CNC machining centers, high-speed EDM, and wire cutting machines ensure strict quality control, lower tooling costs, and faster lead times.
Tolerance: Up to ±0.03mm
Comprehensive measurement and testing tools to verify structural dimensions, material integrity, and surface finish before global shipping.
Includes: CMM, Projector, Colorimeter Match your custom electronics project with Rally Plastic’s premium engineering resins. Browse the material selection below, and contact our application engineers directly to resolve any material compatibility questions
Standardized Quality Management
Eco-Friendly & Safe Polymers
Verified China Factory
Your IP & CAD Drawings are Safe
Certified Engineering Plastics
Upload your 2D/3D files for a fast, competitive quote. Turn your designs into reality.
Go beyond standard plastic electronic housings with Rally Plastic's custom molding solutions that improve assembly efficiency, durability, sealing performance, and product aesthetics.
Embed brass inserts, terminals, or metal components directly into plastic parts, reducing assembly steps while improving fastening strength and reliability.
Mold two materials or colors in one cycle, creating integrated buttons, transparent windows, and premium product appearance.
Combine rigid plastics with TPE or TPU to create soft grips, impact protection, and enhanced sealing for handheld electronic products.
Replace screws with molded snap-fit features, reducing assembly time, lowering costs, and simplifying product maintenance.
Support gasket grooves, O-ring channels, and ultrasonic welding for enclosure designs requiring reliable dust and water resistance.
Integrate bosses, locating pins, and support ribs to ensure accurate PCB positioning and stable assembly.
Optimize your custom electronics enclosures for flawless mass production with Rally Plastic’s complimentary DFM (Design for Manufacturability) analysis.
Before a mold is cut, our engineering team reviews your 2D/3D files to identify critical moldability risks specific to consumer devices.
At Rally Plastic, we do not treat T1 simply as a check to see if plastic fills the mold. Instead, our engineering team utilizes this initial run to validate how your real-world enclosures assemble, fit, and perform under mechanical stress.
Electronic components are highly sensitive to dust and electrostatic discharge. Rally Plastic packs your electronic injection molding products in custom-fitted ESD trays or anti-static bags within climate-controlled environments. We ensure your enclosures arrive clean, scratch-free, and directly ready for assembly.
Simply upload your CAD files to receive a free DFM report and moldflow analysis.
Find answers about tooling ownership, production capabilities, materials, lead times, and our injection molding process.
Injection molding electronics usually starts with enclosure design optimization, material selection, and DFM analysis. Engineers need to consider wall thickness, draft angles, ribs, bosses, snap fits, and assembly requirements before tooling. At Rally Plastic, we review CAD files to identify molding risks and recommend solutions before mold manufacturing begins.
Custom electronic plastic parts frequently require highly specific integrated features to function correctly. Designers must carefully incorporate PCB mounting bosses, threaded screw posts, secure snap fits, isolated battery compartments, thermal ventilation slots, and internal cable routing structures. Designing these features properly is crucial for improving downstream assembly efficiency and structural integrity. By optimizing these elements early, Rally Plastic helps maintain tight dimensional accuracy, ensures perfect component fit-up, and significantly reduces the need for costly secondary machining operations.
For most injection molded electronic enclosures, a standard draft angle of approximately 0.5° to 2° per side is highly recommended. This taper is critical to ensure smooth part ejection from the mold cavity and to protect external cosmetic surfaces. However, textured surfaces may require an additional 1° to 1.5° of draft for every 0.001 inches of texture depth. Implementing proper draft design early helps prevent undesirable drag marks, severe scratches, internal stress build-up, and costly long-term mold damage. (78 words)
Sink marks and warpage are typically caused by uneven wall thickness, improper structural rib design, cooling imbalances within the mold, or incorrect processing parameters. Our engineering team actively prevents these defects by ensuring uniform wall thickness and optimizing rib-to-wall ratios during the design phase. Furthermore, Rally Plastic utilizes advanced mold flow analysis to simulate the injection process before tooling. This allows us to optimize gate locations, cooling channel layouts, and packing pressure, ensuring perfectly flat, defect-free electronic enclosures.
Rally Plastic provides a comprehensive range of premium surface finishes tailored for custom electronic enclosures. Our options include high-gloss SPI polishing, fine or coarse textured surfaces, standard VDI finishes, custom color painting, precision laser marking, and detailed silk screening. Selecting the correct surface treatment is essential, as it significantly enhances the overall product appearance and reinforces brand identity. Additionally, a proper finish improves ergonomics, hides minor cosmetic defects, and provides essential resistance to scratches, fingerprints, and daily wear.
Send us your 2D/3D files or project requirements. Our engineering team will deliver a detailed quotation with free DFM suggestions within 24 hours.
Email Address
quote@rallyplastic.com
Phone Number
+86-173 9807 5880
Office Location
Building 10, Shiyi Center, Yinzhou District, Ningbo, Zhejiang, China
Upload Your 2D/3D Files for a Fast Quote.